Specification
|
item
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value
|
|
structure
|
Gate
|
|
application
|
General
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|
place of origin
|
China
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|
power
|
manual
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|
customized support
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OEM, OBM,ODM
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|
port size
|
custom
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model number
|
gate valve
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|
temperature of media
|
Normal Temperature
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|
brand name
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tianyu
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|
media
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WATER
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|
Maximum Number Of Padlocks
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1
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Product name
|
gate valve
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|
port size
|
DN50 to DN600/ 2″-24″
|
|
application
|
General
|
|
power
|
Manual
|
|
temperature of media
|
Normal Temperature, Medium Temperature
|
|
supply ability
|
1500 Set/Sets per Month
|
|
MOQ
|
1 Pc
|
|
Working Temperature
|
0℃ to 120℃
|
|
Connection
|
Flange
|
|
Drive
|
Manual gearbox, Worm gear, Electric, etc
|
Product Overview
In municipal infrastructure and industrial fluid transportation, reliable yet economical fluid isolation solutions are paramount. The TIANYU Ductile Iron Flanged Gate Valve excels through superior material properties, precision manufacturing, and exceptional value, establishing itself as a trusted flow control component in water treatment, HVAC, and general industrial piping systems – delivering steadfast operational security.
Core Positioning: Optimal Balance of Strength and Economy
Designed as a flanged wedge gate valve, it masterfully balances performance and cost. Its ductile iron body (ASTM A536) features a unique spherical graphite microstructure, offering near-steel strength, excellent toughness, and impact resistance while retaining casting efficiency and vibration-damping properties. This makes it ideal for low-to-medium pressure ambient-temperature applications.
II. Core Features: Balanced Design of Performance and Economy
-
Material Advantage: Engineering Properties of Ductile Iron
The valve body uses QT450-10 ductile iron (complying with GB/T 1348 standards). After high-temperature annealing, it achieves tensile strength ≥450MPa, elongation ≥10%, and impact resistance 5 times higher than ordinary gray cast iron—approaching the level of low-carbon steel. The surface is sprayed with an epoxy resin anti-corrosion coating (thickness ≥200μm), extending service life by 2~3 years compared to ordinary cast iron valves in humid environments or chloride-containing media. -
Sealing System: Dual Seals for Zero Leakage
The valve seat is made of EPDM or NBR rubber, forming a “soft seal + hard seal” dual structure with the ductile iron gate’s metal base: The rubber seal achieves bubble-tight sealing (leakage ≤0.01cm³/min per API 598 testing), while the metal base provides backup sealing under high pressure or temperature to prevent leakage risks from rubber aging. -
Structural Optimization: Easy Operation and Long Life
The outside stem (OS&Y) design visually indicates the opening/closing status via stem extension. Combined with a copper alloy nut and graphite grease, it reduces opening/closing torque by 25%, with manual operation force ≤150N·m (DN300 specification). The bonnet and body are bolt-connected, allowing online replacement of sealing packing without pipeline disassembly—shortening maintenance time by 40%. -
Working Condition Adaptability: Wide-range Environmental Compatibility
- Temperature Adaptability: From -10°C low-temperature scenarios (e.g., winter water supply in northern regions) to 120°C hot water circulation systems (e.g., central heating networks).
- Medium Compatibility: Freshwater, sewage, seawater (upgradable to FIB cast iron), light oil products (diesel, kerosene), compressed air, etc.
- Pressure Stability: PN10~PN16 pressure ratings cover over 90% of civil and industrial medium-low pressure pipelines, with a maximum withstand of 1.6MPa static pressure testing.
III. Key Attributes: Technical Parameters and Standard Compliance
| Attribute Category | Specific Parameters |
|---|---|
| Diameter Range | DN50~DN600 (2″~24″), supporting non-standard customization (minimum DN40, maximum DN800) |
| Pressure Rating | PN10 (1.0MPa), PN16 (1.6MPa), compliant with EN 1092-1 flange standards (RF/FF faces optional) |
| Body Material | QT450-10 ductile iron (customizable to FIB corrosion-resistant cast iron, GGG50 European standard cast iron) |
| Seal Material | EPDM (water/sewage), NBR (oil products), PTFE (high-temperature), FDA food-grade certified (optional) |
| Driving Method | Manual (gear-driven), electric (with intelligent actuator), pneumatic (double-acting/single-acting cylinder) |
| Connection Type | Flanged connection (RF raised face/FF flat face), compliant with GB/T 9113, ANSI B16.5, JIS B2220, etc. |
| Execution Standards | Design: GB/T 12234; Testing: API 598; Anti-corrosion: ISO 12944-C5 industrial-grade coating |
| Application Scenarios | Urban water supply networks, sewage treatment plants, building fire protection systems, industrial circulating water pipelines, HVAC systems |
IV. Manufacturing Processes: Full-process Control from C
Valve Details
Key Advantages: The Benchmark of Value & Reliability
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Superior Strength-to-Weight Ratio: Exceeds gray iron strength (approaching carbon steel) with lighter weight, lower cost, and compact design.
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Exceptional Toughness & Impact Resistance: Ductility withstands pipe stress, water hammer, and ground settlement, resisting brittle fracture.
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Advanced Corrosion Protection: Durable epoxy coating ensures long-term defense in diverse water/industrial environments.
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Minimal Flow Restriction: Full-bore design drastically reduces system pressure loss.
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Long Service Life, Low Maintenance: Robust construction, protective coating, reliable sealing, and standardized parts ensure stability with minimal upkeep.
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Universal Compatibility: Standard flanges (ANSI B16.1, EN 1092-2, JIS B2220) enable seamless integration.
Application
VI. Application Fields: Full-scene Fluid Control Coverage
- Municipal Water Supply & Drainage Systems
- Sectional shut-off for urban water transmission main pipes; DN600 large-diameter valves integrate with pressure sensors for intelligent scheduling.
- Inlet/outlet control for sewage lift pumps in wastewater treatment plants, with rubber seals resisting suspended particle wear.
- Building & Fire Protection Engineering
- Zoning valves for high-rise building fire hydrant systems, with PN16 pressure rating meeting 120m head requirements.
- Flow regulation for central air conditioning circulating water pipelines, with OS&Y structure enabling property personnel to quickly judge valve status.
- Industrial Circulating Water & Cooling Systems
- On-off control for condenser cooling water pipelines in thermal power plants, heat-resistant up to 120°C for high-temperature circulating water.
- Inlet/outlet of filters in chemical plant circulating water fields, with ductile iron resisting chloride ion (≤200ppm) electrochemical corrosion
- Special Working Conditions
- Pure water pipelines in food & beverage industries (FDA-certified seal materials).
- Ship deck washing systems (seawater-resistant FIB cast iron body, compliant with GL classification society certification).
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