Specification
DN15~DN500 PN16~PN40 GS-C25/WCB Flanged DIN 3356 Bellow Seal Bonnet Globe Valve
I. Product Overview
II. Key Attribute Parameters
- Size Range: DN15~DN500 (1/2″~20″), covering small to large-diameter pipelines for diverse high-temperature flow control needs.
- Pressure Range: PN16~PN40 (1.6MPa~4.0MPa), adapting to medium-pressure systems such as steam pipelines and industrial heating loops.
- Temperature Range: -29℃~593℃, with GS-C25/WCB handling up to 425℃, stainless steel (CF8) extending to 593℃ for extreme high-temperature media.
- Material Configuration:
- Body & Bonnet: GS-C25 carbon steel (general high-temperature use), WCB (enhanced strength), CF8/CF3 stainless steel (corrosive high-temperature media).
- Bellow: Stainless steel 321 (resistant to high-temperature oxidation) or 316 (corrosion resistance), ensuring flexibility and sealing under thermal cycling.
- Disc & Seat: WCB or stainless steel, with metal-to-metal sealing for high-temperature applications, optional PTFE coating for tight shut-off in low-temperature scenarios.
- Stem: Stainless steel 316, connected to the bellow to prevent media contact and leakage.
- End Connections: Flanged (per DIN 2543-2545), ensuring leak-tight integration with pipelines.
- Actuation: Manual (handwheel), with outer screw and yoke (OS&Y) design for clear visual indication of valve position (open/closed).
- Design & Test Standards: Design follows DIN 3356; face-to-face dimensions per DIN 3202; testing complies with DIN 3230 (hydrostatic shell test at 1.5×rated pressure).
Product Overview
III. Features Description
- Bellow Seal Zero Leakage: The stainless steel bellow is welded between the stem and bonnet, forming a hermetic barrier that eliminates stem leakage—unlike traditional packing seals that degrade over time. This is critical for toxic, flammable, or high-value media (e.g., high-pressure steam in power plants).
- High-Temperature Stability: The bellow is designed to withstand thermal expansion/contraction (-29℃~593℃) without fatigue, avoiding cracks or loss of sealing. GS-C25/WCB bodies retain strength at high temperatures, resisting deformation under PN40 pressure.
- Precise Throttling Performance: Globe valve structure (disc perpendicular to flow) enables fine flow adjustment, with a linear flow characteristic that simplifies control in steam regulation or chemical dosing systems—outperforming ball valves for throttling needs.
- OS&Y Operation: Outer screw stem design allows visual confirmation of valve position (stem extends/retracts with handwheel rotation), reducing operational errors in industrial settings where valve status is critical.
- Flange Compatibility: DIN 2543-2545 flanges fit seamlessly into European standard pipelines, avoiding adaptation issues in projects using DIN specifications—common in chemical and power industries.
IV. Manufacturing Processes
- Material Validation: GS-C25/WCB castings undergo ultrasonic testing to detect internal defects. Chemical analysis verifies carbon content (GS-C25: 0.22~0.29%) to ensure high-temperature strength. Stainless steel bellows are tested for fatigue resistance (≥10,000 thermal cycles).
- Bellow Forming: Stainless steel 321/316 sheets are rolled into seamless tubes, then hydraulically formed into corrugated bellows. Welding (TIG) connects the bellow to the stem and bonnet, with helium leak testing (≤1×10⁻⁹ Pa·m³/s) to ensure hermetic sealing.
- Precision Machining: Disc and seat sealing surfaces are CNC-ground to Ra ≤1.6μm, ensuring tight contact. The valve body’s flow channel is polished to reduce turbulence, enhancing throttling accuracy.
- Assembly & Testing:
- Hydrostatic Test: Body tested at 1.5×rated pressure (e.g., 6.0MPa for PN40) for 30 minutes; seat tested at 1.1×rated pressure (4.4MPa for PN40) with water to confirm no leakage.
- High-Temperature Test: Valve is heated to 593℃ (for stainless steel models) and operated to verify bellow flexibility and sealing integrity.
- Operation Test: 100+ open/close cycles to ensure smooth stem movement and consistent throttling performance.
Valve Details
V. Product Advantages
- Zero Leakage Reliability: Bellow seal design eliminates stem leakage, reducing media loss by 100% compared to packing-sealed globe valves—critical for steam systems where energy waste or safety risks are a concern.
- Long Service Life: Stainless steel bellows resist high-temperature fatigue and corrosion, extending service life to 8~10 years (2× longer than traditional valves) in high-temperature cycling environments.
- High-Temperature Adaptability: Withstands up to 593℃, avoiding seal failure in superheated steam pipelines (common in power plants) where conventional valves degrade.
- Precise Flow Control: Globe valve structure and linear flow characteristic enable accurate throttling, reducing energy consumption in heating systems by 15% through optimized flow regulation.
- Safety & Compliance: DIN standard compliance ensures compatibility with European industrial systems, while zero leakage minimizes environmental and safety risks in chemical/petrochemical plants.
Application
VI. Application Fields
- Power Generation: Controls superheated steam flow in boiler feedwater and turbine auxiliary systems, with bellow seals preventing steam leakage and energy loss.
- Chemical Processing: Regulates high-temperature chemical reactants (e.g., molten sulfur, hot oil) in synthesis lines, leveraging stainless steel materials to resist corrosion.
- Petroleum Refining: Manages high-temperature oil and gas flow in distillation units, with high-pressure resistance (PN40) adapting to refinery pipeline conditions.
- Industrial Heating: Adjusts hot water or thermal oil flow in district heating networks, using precise throttling to maintain stable temperatures.
- Food & Beverage: Controls clean steam flow in sterilization systems, with zero leakage ensuring no contamination of food-grade media.
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