Specification
PN16 Y Type Bellow Seal Globe Valve (Manual, Flange & Butt Welded)
I. Product Overview
II. Key Attribute Parameters
- Size Range: Covering common industrial diameters (e.g., DN80), adaptable to small to medium pipelines.
- Pressure Rating: PN16 (1.6MPa), suitable for low to medium-pressure systems such as heating networks and auxiliary steam lines.
- Temperature Range: -20℃~425℃, with WCB/stainless steel retaining stability in high-temperature media like steam.
- Material Configuration:
- Body: WCB (cost-effective), stainless steel (corrosion resistance), or forged steel (enhanced strength).
- Bellow: Stainless steel, forming a hermetic barrier between stem and media to prevent leakage.
- Seal: Stainless steel or Stellite (wear-resistant), ensuring tight shut-off under frequent operation.
- Stem: Stainless steel, isolated from media by the bellow to avoid corrosion and ensure smooth movement.
- Connection Types: Flange (for easy disassembly) and butt welded (for leak-tight, permanent installation).
- Actuation: Manual (handwheel), with intuitive operation for precise flow adjustment.
- Design Standards: Complies with industrial norms for dimensions and performance, ensuring compatibility with global pipelines.
Product Overview
III. Features Description
- Y-Type Flow Path: The angled flow channel reduces media turbulence, lowering pressure drop by 25% compared to straight globe valves. This minimizes energy loss in circulation systems, ideal for heating or cooling loops.
- Bellow Seal Zero Leakage: The stainless steel bellow is welded to the stem and bonnet, eliminating stem leakage—unlike packing seals that require frequent maintenance. This is critical for preventing steam or oil loss.
- Dual Connection Flexibility: Flange connections enable easy installation and maintenance, while butt welded connections provide permanent, leak-tight integration for high-stability pipelines.
- Manual Operation Reliability: The handwheel design ensures smooth, precise flow control, even in tight spaces. The stem’s low friction guarantees consistent operation over time.
- Durable Construction: WCB/stainless steel bodies resist corrosion and high temperatures; Stellite seals withstand wear, extending service life in industrial environments.
IV. Manufacturing Processes
- Material Inspection: WCB and stainless steel undergo chemical analysis and ultrasonic testing to detect defects, ensuring mechanical strength and corrosion resistance.
- Bellow Forming: Stainless steel sheets are rolled into corrugated bellows, then TIG-welded to the stem and bonnet. Helium leak testing confirms hermetic sealing.
- Precision Machining: Y-type flow paths are CNC-machined to smooth finishes (Ra ≤1.6μm) to reduce pressure drop. Flange faces and welded ends are processed to strict tolerances for tight connections.
- Assembly & Testing:
- Components are assembled with torque-controlled fasteners, ensuring bellow alignment to avoid fatigue.
- Hydrostatic test: Body tested at 2.4MPa (1.5×PN16) for 30 minutes; seat tested at 1.76MPa (1.1×PN16) to verify no leakage.
- Operation test: 100+ open/close cycles confirm smooth handwheel operation and consistent sealing.
Valve Details
V. Product Advantages
- Leakage Prevention: Bellow seal eliminates stem leakage, reducing media loss and energy waste—vital for steam systems where efficiency is critical.
- Energy Efficiency: Y-type flow path minimizes pressure drop, cutting pump energy consumption by 15% in circulation systems.
- Installation Flexibility: Dual connections (flange/butt welded) adapt to diverse pipeline needs, from removable maintenance lines to permanent high-stability circuits.
- Long Service Life: Durable materials and wear-resistant seals extend service life to 8~10 years, reducing replacement and maintenance costs.
- Easy Operation: Manual handwheel enables precise flow adjustment, suitable for scenarios requiring frequent regulation (e.g., heating temperature control).
Application
VI. Application Fields
- Industrial Heating: Regulates hot water/thermal oil flow in factory heating loops, with Y-type design reducing energy loss and bellow seal preventing leaks.
- Steam Auxiliary Systems: Controls low-pressure steam flow in power plants or factories, leveraging high-temperature resistance and zero leakage.
- General Water Pipelines: Manages water flow in industrial supply networks, with flange connections facilitating maintenance and stainless steel options resisting corrosion.
- Light Oil Transmission: Regulates light oil flow in storage or transfer lines, where tight sealing avoids waste and environmental risks.
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