Product Overview
TIANYU DN20 Thin Type Flanged V-Type Stainless Steel Ball Valve: Compact and Efficient Solution for Industrial Fluid Control
I. Technical Overview
II. Core Product Features
(A) Compact Thin Structure Design
- Space Optimization: The valve body thickness is only 60% of traditional flanged ball valves, saving 35% installation space, ideal for 夹层 pipelines (sandwich pipelines) and compact equipment;
- Low Flow Resistance: Full bore design with resistance coefficient ≤0.8, improving media flow efficiency by 20%, saving ~1,200kWh annual pumping energy;
- Quick Operation: 90° rotation for full open/close, manual operation torque ≤50N·m, suitable for emergency shut-off.
(B) Advantages of V-Type Sealing System
| Component | Material | Performance Advantages |
|---|---|---|
| Body/Ball | 304 stainless steel (06Cr19Ni10) | Tensile strength ≥515MPa, chloride corrosion resistance for weak acidic media |
| Seat | PTFE + carbon fiber reinforced | -20℃~232℃ temperature resistance, friction coefficient ≤0.05, self-lubricating maintenance-free |
| Sealing Structure | Double seat spring preloading | Bidirectional leakage rate ≤1×10⁻¹⁰m³/s, compliant with API 598 Class IV |
| Stem | 17-4PH precipitation hardening SS | Blowout-proof design (ASME B16.34), hardness HRC30-35 |
(C) Corrosion-Resistant Material System
III. Key Technical Attributes
| Parameter Category | Specifications | Expansion Options |
|---|---|---|
| Size Range | DN15~DN100 (1/2″~4″) | Custom DN150 thin type (negotiable) |
| Pressure Rating | PN16 (1.6MPa) | PN25/PN40 high pressure (up to 4.0MPa) |
| Applicable Media | Water, natural gas, weak acidic liquids (pH4-10) | 316L stainless steel for strong corrosion media (e.g., 3% nitric acid) |
| Connection Type | Thin flanged (ISO 7005-2) | Welded/threaded (NPT/BSP) customization |
| Compliance Standards | GB/T 12237, ISO 9001:2015 | CE, API 6D certification (optional) |
IV. Manufacturing Processes & QC
(A) Precision Forging & Machining
- Body Forming:
- 4000-ton friction press forging of 304 stainless steel billet, forging ratio ≥4:1, ultrasonic testing (UT) for internal defects (sensitivity ≥Φ1.2mm);
- Thin flange machined by CNC lathe with parallelism error ≤0.05mm for sealing surface precision.
- Core Processing:
- V-shape cut by 5-axis CNC milling, angle error ≤±0.5°, surface roughness Ra≤0.8μm;
- Ball and seat paired grinding with fit gap ≤0.01mm for zero leakage.
- Surface Treatment:
- Body passivated (ASTM A967), 1000-hour salt spray test without corrosion;
- Electropolishing (Ra≤0.4μm) for food-grade applications, compliant with FDA 21 CFR 177.2600.
(B) End-to-End Quality Control
- Pressure Test: 1.5x nominal pressure (2.4MPa) hydrostatic test for 30 minutes without leakage;
- Air Tightness Test: 1.1x pressure (1.76MPa) helium detection, leakage rate ≤5×10⁻⁹Pa·m³/s;
- Life Test: Sampled for 50,000 cycles with ≥95% sealing retention (industry standard: 30,000 cycles).
Valve Details
VI. TIANYU Customization Advantages
- Technical Customization: Non-standard flanges (DIN/GOST/JIS), high-temperature (350℃)/low-temperature (-46℃) types, explosion-proof handles (ATEX certification), with 3D modeling and fluid simulation;
- Flexible Delivery: 31-day standard lead time, 15-day expedited for small batches (MOQ 100 units), 24-hour emergency channel;
- Global Service Network: 12-month warranty, 24/7 response from 3 major service centers (APAC/Europe/NA), 48-hour airfreight for spare parts, with installation training and digital manuals.
Application
V. Application Scenarios
- Chemical Pipeline: On/off control for weak acidic media (e.g., 10% citric acid), 304 stainless steel ensures ≥5-year leak-free service;
- Building Water Systems: Flow regulation in high-rise buildings, thin design saves ceiling space, PN16 suits municipal water supply;
- Food & Beverage: Juice/drinking water pipeline control, electropolished body meets 3A sanitary standards, preventing media contamination;
- Gas Systems: Safety shut-off for natural gas inlet pipelines, V-type seal prevents 微量泄漏 (trace leakage), ensuring safety.
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