Specification
I. Product Overview
II. Key Attribute Parameters
- Size: DN50 (2″), tailored for medium-diameter marine pipelines.
- Pressure Range: PN10~PN16 (1.0MPa~1.6MPa), suit low to medium-pressure marine systems like cooling and fuel lines.
- Temperature Range: -10℃~80℃, adapting to ambient temperatures of marine media.
- Material Configuration:
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- Body & Bonnet: Bronze (C37710), resisting seawater and salt mist corrosion.
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- Disc & Seat: Bronze, precision-machined for tight sealing and wear resistance.
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- Stem: Bronze, ensuring smooth operation and corrosion resistance.
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- Gasket: Non-asbestos, withstanding marine oil and water for stable sealing.
- Connection Type: Flange, compliant with DIN and ANSI standards for marine pipeline integration.
- Actuation: Manual (handwheel), enabling precise flow adjustment via linear disc movement.
- Design Standards: Meets marine valve norms and aligns with DIN/ANSI for global compatibility.
Product Overview
- Bronze Anti-Corrosion: Bronze forms a protective oxide layer, resisting seawater and salt mist erosion, avoiding rust jamming common in steel valves, extending service life in marine environments.
- Dual Standard Compatibility: Flange fits DIN and ANSI pipelines, suitable for international ship projects, eliminating adaptation issues in cross-standard installations.
- Precise Flow Control: Straight structure and linear disc movement allow accurate throttling, critical for regulating cooling water and fuel flow to maintain stable marine equipment operation.
- Manual Operation Reliability: Handwheel design ensures easy operation even in vibrating ship environments. The stem’s low friction enables smooth adjustment without jamming.
- Marine-optimized Sealing: Bronze disc and seat achieve tight shut-off. Non-asbestos gaskets resist marine media, preventing leakage to ensure safe operation of flammable or corrosive media lines.
IV. Manufacturing Processes
- Material Selection: Bronze ingots undergo spectral analysis to verify alloy content, ensuring corrosion resistance. Ultrasonic testing detects internal defects in castings.
- Precision Casting: Body and bonnet are cast with high precision, ensuring structural strength. The flow channel is designed to reduce resistance and avoid media stagnation.
- CNC Machining: Flanges are machined to DIN/ANSI dimensions, with bolt holes aligned accurately. Disc and seat surfaces are ground to Ra ≤1.6μm for tight sealing.
- Assembly & Testing:
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- Components are assembled with proper torque to ensure stability. The stem is tested for smooth movement through multiple open/close cycles.
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- Hydrostatic test: 1.5×rated pressure (2.4MPa for PN16) for 30 minutes, ensuring no body leakage.
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- Seal test: 1.1×rated pressure to verify no leakage at disc and flange connections.
Valve Details
- Strong Marine Corrosion Resistance: Bronze material extends service life to 8-10 years in seawater, reducing replacement costs compared to steel valves.
- Global Standard Adaptability: DIN/ANSI compatibility fits international ship pipelines, avoiding rework in cross-border projects.
- Precise & Safe Operation: Accurate throttling stabilizes marine equipment operation; reliable sealing prevents hazardous media leakage.
- Easy Installation & Maintenance: Flange connection allows quick installation. Bronze’s wear resistance reduces maintenance frequency and downtime.
- Compact & Efficient: Straight structure saves space in dense ship pipelines, integrating well into limited engine room layouts.
Application
- Ship Cooling Systems: Regulates seawater/freshwater flow to engines and coolers, precise control maintains optimal temperatures, ensuring engine efficiency.
- Fuel Oil Lines: Controls fuel flow to marine engines, tight sealing prevents leakage, safeguarding against fire risks in fuel systems.
- Hydraulic Circuits: Adjusts hydraulic oil flow in steering or winch systems, reliable operation ensures stable power transmission.
- Freshwater Supply: Manages freshwater flow for ship domestic use, corrosion resistance avoids contamination, ensuring water quality.
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