Electric V-Type Pinch Ball Valve with Hard Seal Wear-Resistant Cut-off Adjustment for Mud Particle Coal Ash

Product Attribute: Port Size:DN15-DN200
structure:BALL
application:General
power:Electric
customized support:OEM, ODM, OBM
temperature of media:High/Low /Medium Temperature
media:Water gas oil
Ball Material:Stains Steelesl
Connection Type:FLANGED
Operating Pressure:1.6Mpa
Connection Size:1/2 in, 3/4 in, 1 in, 2 in, 3 in, 4 in, 5 IN, 6 in, 1 1/4in, 1 1/2in, 8in, 2 1/2in
Sealing Material:hard metal
Operating Temp. Range:-22-284f

INFO@TYFLUIDGROUP.COM

Product Overview

TIANYU Electric V-Type Hard Seal Ball Valve: Wear-Resistant Solution for Particle Media Control

I. Technical Overview

TIANYU electric V-type hard seal ball valve is specially designed for abrasive media like slurry, particles, and coal ash, covering DN15~DN200 (1/2″~8″). Made of WCB cast steel or 304/316 stainless steel, with PN16 (1.6MPa) pressure rating and -20℃~140℃ (-4℉~284℉) operating temperature (up to 280℃ for high-temperature models). The hard seal structure of V-shape ball core and metal seat forms a shearing effect, effectively cutting fibers and particles to prevent jamming, suitable for abrasive fluid control in power, metallurgy, chemical, and mining industries. The electric drive supports 220VAC power input with intelligent positioner for precise 0~90° regulation and emergency shut-off.

II. Core Product Features

(A) V-Shape Hard Seal Shearing Structure

Wear-Resistant Shearing Design: V-shape cut core with Stellite overlay (HRC60~65) on 304 stainless steel forms a metal hard seal with 2Cr13 nitrided seat, shearing fibers up to 2mm diameter, ideal for slurry and coal ash water;
Precision Flow Regulation: Equal percentage flow characteristic with 50:1 regulation ratio, enabling linear control within 0~90° rotation, 25% higher accuracy than standard ball valves;
Low Flow Resistance: Smooth flow path when fully open, resistance coefficient ≤0.9, 35% less pressure loss than globe valves, saving ~8,000kWh annual pumping energy.

(B) High-Strength Material System

Component	Material	Performance Advantages
Body	WCB cast steel/316 stainless steel	Tensile ≥485MPa (cast steel), chloride corrosion resistance (316)
Core	304 SS with Stellite overlay	3x improved erosion resistance, 8-year service life
Seat	2Cr13 nitrided	Surface hardness HRC55~60, wear ≤0.01mm/10,000 cycles
Drive Shaft	17-4PH precipitation hardening SS	Tensile ≥1000MPa, blowout-proof design (ASME B16.34)

(C) Intelligent Electric Drive System

Rapid Response: 220VAC motor drive, DN100 opening/closing time ≤15s, supports 4-20mA signal for DCS integration;
Safety Redundancy: Built-in limit switches and overload protection, manual operation (≤120N·m torque) during power failure;
Enhanced Protection: Anodized aluminum actuator housing, IP65 protection against water and dust.

III. Key Technical Attributes

Parameter Category	Specifications	Expansion Options
Size Range	DN15~DN200 (1/2″~8″)	Custom DN250~DN300 sizes
Pressure Rating	PN16 (1.6MPa)	PN25/PN40 high pressure (up to 4.0MPa)
Applicable Media	Slurry, coal ash water, ore pulp, fibrous fluids	Acid-alkali media (316L+Hastelloy option)
Connection Type	Flange (GB/T 9113/ANSI B16.5)	Welded connection (WNRF) customization
Compliance Standards	GB/T 12237, ISO 5208	API 6D, CE, SIL2 certification (optional)

IV. Manufacturing Processes & QC

(A) Precision Manufacturing

Body Forming:
- WCB cast steel via resin sand casting, UT-tested for defects, annealed to relieve stress;
- 316 stainless steel body via centrifugal casting, surface roughness Ra≤12.5μm.
Core Machining:
- 5-axis CNC machining for V-shape cuts, angle error ≤±0.3°, fit gap with seat ≤0.03mm;
- Stellite overlay aged at high temperature to enhance bonding strength.
Assembly & Testing:
- 1.5x pressure (2.4MPa) hydrostatic test for 30 minutes without leakage;
- Sampled for 100,000 cycles with ≥95% sealing retention (industry standard: 50,000 cycles).

(B) Quality Certification

Material Traceability: Batch number management for key components, traceable to heat number and chemical reports;
Third-Party Inspection: Supports SGS, BV certification for material, pressure, and sealing;
System Certification: ISO 9001, CE certified, some models comply with API 598.

Valve Details

VI. TIANYU Customization Advantages

Backed by Zhejiang smart manufacturing and 15 years of expertise, TIANYU offers end-to-end customization:

In-Depth Technical Customization: Non-standard pressure (e.g., PN100), special temperatures (-46℃ cryogenic), explosion-proof actuators (Ex d IIC T6), and non-standard flanges (DIN/GOST), with 3D modeling and fluid simulation;
Rapid Delivery: 15-day standard lead time, 72-hour prototyping for small batches (MOQ 10 units), 24-hour expedited production for emergencies;
Full-Lifecycle Service: 18-month warranty, 24/7 support from 5 global service centers, lifetime maintenance for actuator cores, with installation training and digital manuals.

Application

V. Application Scenarios

Power Industry: Ash slag pipeline control in power plants, Stellite core lasts 5 years in 15% solid-content coal ash water;
Metallurgy & Mining: Ore pulp pipeline on/off and regulation, V-shape shearing reduces maintenance by 60%;
Chemical & Environmental Protection: Aeration tank inlet control in WWTPs, 316 SS resists chloride corrosion with zero leakage;
Heating Networks: Circulating water regulation in heat stations, 12% energy saving via equal percentage characteristic.