Pneumatic Actuator High Platform Mounting Pad Stainless Steel T Type 3 Way Ball Valves

Specification

Product Name	3 Way Ball Valve With Mounting Pad
Product Size	DN8-DN100
Material	SS304 SS316
Features	Multiple sealed

Product Overview

TIANYU Pneumatic Actuator High-Platform Mounting Stainless Steel T-Pattern Three-Way Ball Valve

I. Core Attributes: Precision Control and Versatile Adaptability

Model: T-Pattern Three-Way High-Platform Ball Valve
Diameter and Pressure:

Diameter Range: DN8~DN50 (1/4″~2″), suitable for small-bore fluid control applications.
Pressure Rating: 1000PSI (≈6.89MPa), compliant with ASME B16.34 standards for medium-to-high pressure conditions.

Materials and Structure:

Body Material: Valve body, ball, and stem made of 304/304L/316/316L stainless steel (CF8/CF8M), with tensile strength ≥515MPa and superior corrosion resistance for water, oil, gas, and mildly corrosive media (e.g., weak acid/alkali solutions).
Sealing System:
- Seat: TFM1600 (modified PTFE), temperature-resistant from -20°C~150°C, leakage rate ≤0.1cc/min (API 598 standard);
- Packing: PTFE with elastic compensation design, multi-layer leak-proof structure ensures stem zero leakage.

Actuation and Connections:

Actuation Methods: Pneumatic (standard), manual, or electric options; pneumatic actuator responds within ≤2 seconds, supporting 4-20mA signal feedback.
End Connections: Internal threads (NPT/BSPT, ASME B1.20.1 compliant), socket weld (SW) for compact pipeline layouts.

Certifications and Customization:

International Certifications: ISO 9001, ISO 14001, CE, RoHS, meeting EU environmental and industrial standards.
Customization Services: OEM/ODM support, optional anti-static design (eliminates fluid electrostatic buildup), fire-safe construction (API 607 compliant), and surface sandblasting (roughness Ra≤12.5μm).

Valve Details

Manufacturing Processes: Precision Engineering and Full-Quality Control

(1) Casting and Machining

Investment Casting: Silica sol precision casting ensures valve body surface roughness Ra≤6.3μm and dimensional tolerance ±0.3mm, eliminating defects like sand holes and burrs.
CNC Machining: Valve seat sealing surfaces machined via 5-axis CNC to IT6 precision with Ra≤0.8μm, verified by CMM for 0.005mm-level accuracy.

(2) Structural Design Highlights

High-Platform Design: Compliant with ISO 5211, mounting platform flatness ≤0.05mm for quick actuator alignment without adapters.
Three-Way Flow Function: T-pattern channel supports three-way fluid diverter (L-pattern optional), ideal for diverting, combining, or reversing flow with 15% higher Cv value than competitors.
Safety Features:
- Stem anti-extrusion structure (axial load ≥5000N);
- Ball pressure relief hole balances internal pressure;
- Anti-static spring connects ball and stem to prevent sparking.

(3) Full-Process Testing

Material Inspection: PMI spectral analysis (element error ≤0.5%) and grain size testing (ASTM Grade 5+) for each steel batch.
Performance Testing:
- Leakage Test: 100% air/water pressure testing (0.6MPa air hold for 3 mins, 1.1x pressure water hold for 15 mins);
- Life Cycle Test: Pneumatic actuator simulates 50,000 cycles with ≥95% sealing performance retention.

Application

Product Description: A Versatile Solution for Industrial Fluid Control

This TIANYU T-pattern three-way ball valve excels in high-platform integration, corrosion resistance, and multi-functional flow control, widely used in chemical, pharmaceutical, food, and marine industries for fluid diverting and switching.

(1) Chemical and Pharmaceutical Industries
- Corrosive Media Control: 316L stainless steel body with TFM1600 seats suits hydrochloric acid and alcohol; FDA-certified for zero-contamination material diversion in pharmaceutical reactors.
- Precision Mixing Systems: T-pattern channels enable dynamic blending of two inlets and one outlet, with ±2% adjustment accuracy via pneumatic actuators for cosmetic emulsification lines.
(2) Food and Beverage Industry
- Clean Fluid Diverting: Electropolished interior (Ra≤0.2μm) meets 3A sanitary standards, ensuring sterile switching in juice production to prevent cross-contamination.
- CIP Cleaning Systems: Supports forward flushing and reverse 回流，improving cleaning efficiency by 40% with electric actuators to reduce manual intervention.
(3) Marine and Offshore Engineering
- Ballast Water Systems: DN40 model certified by DNV GL, 316 stainless steel resists seawater corrosion; T-pattern channels enable inter-tank transfer and discharge with operating torque ≤50N·m.
- Fuel Line Control: Pneumatic valve responds within ≤1.5 seconds for diesel generator fuel switching, ensuring rapid backup power activation.
IV. Supply Chain and Services: Flexible Support from Small Batches to Scale
- Delivery Capability: Standard products (DN8~DN50) shipped within 30 days; customized models (e.g., L-pattern, explosion-proof actuators) in 40~50 days, monthly capacity 10,000 units.
- After-Sales Service:
  - Warranty: 3 years (free replacement for non-human damage);
  - Technical Support: DCS system integration guidance, actuator calibration, 7×24hr remote diagnostics.
- Cost Optimization: Bulk orders (≥500 units) as low as $50/unit, mixed batches (different diameters) reduce inventory costs by 20%.
TIANYU’s T-pattern three-way ball valve combines “precision manufacturing, versatile functionality, and long-life design” to serve as both a fluid control actuator and a foundation for industrial intelligence. Whether for laboratory micro-diversion or large-scale production automation, we deliver cost-effective fluid management solutions through rigorous processes and flexible services.

Contact us today for three-way valve selection guides and free fluid simulation analysis, and let TIANYU be your reliable partner in precision control applications.