Specification
I. Product Overview
II. Key Attribute Parameters
- Size: DN300 (12″), suitable for large-diameter industrial pipelines.
- Pressure Range: Class 300 (5.0MPa), for medium to high-pressure systems like oil transmission.
- Temperature Range: -20℃~425℃, adapting to heated media such as steam.
- Material Configuration:
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- Body & Bonnet: WCB (carbon steel) for general use; CF8/CF8M (stainless steel) for corrosion resistance.
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- Disc & Arm: WCB or CF8/CF8M, ensuring strength and smooth swing.
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- Seat: Metal-to-metal (A105), for tight sealing under high pressure.
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- Gasket: Graphite + SS304, resisting high temps and preventing leakage.
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- Fasteners: A193 B7 studs, A194 2H nuts, withstanding pressure.
- Connection: Flanged (ASME B16.5), for secure pipeline integration.
- Standards: API 6D, ASME B16.34, API 598.
Product Overview
- Swing Disc Backflow Prevention: The disc opens with forward flow and closes via gravity in 1-2 seconds when flow reverses, avoiding pump cavitation and pipeline damage in oil and power systems.
- Metal-to-Metal Sealing: Precision-machined seat and disc (Ra ≤1.6μm) ensure tight sealing under Class 300 pressure, resisting media erosion for long-term reliability.
- Flanged Stability: Flanges meet ASME B16.5, aligning with pipelines. Graphite gaskets enhance sealing, adapting to vibration in industrial settings.
- Robust Structure: Thick-walled body (min 15mm) resists Class 300 pressure. Integrated arm and disc reduce stress, extending service life.
- Low Flow Resistance: Streamlined design minimizes pressure loss, cutting energy use in large pipelines.
IV. Manufacturing Processes
- Material Inspection: Castings undergo ultrasonic testing. Spectral analysis checks alloy content (e.g., WCB carbon ≤0.30%).
- Precision Machining: CNC machines process flanges and seals, with flatness ≤0.05mm. Discs are ground for smooth swing.
- Assembly: Hinge pins are press-fitted for stability. Disc swing angle is calibrated to 60-70° for flow and closing speed.
- Testing:
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- Hydrostatic: Body tested at 7.5MPa (1.5×Class 300) for 30 mins; seat at 5.5MPa (1.1×Class 300) with no leakage.
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- Operation: 100+ cycles confirm smooth disc movement.
Valve Details
- Reliable Backflow Protection: Rapid closing reduces equipment damage risks, cutting maintenance costs by 30% in industrial systems.
- High Pressure Resistance: Class 300 rating and robust materials handle high pressure, lasting 15+ years in oil and power applications.
- Strong Compatibility: Flanged design and standards compliance fit global pipelines, avoiding installation issues.
- Easy Maintenance: Flanged connection allows component replacement without pipeline removal, reducing downtime.
- Energy Efficiency: Low flow resistance saves 15% energy in large water and oil pipelines.
Application
- Oil & Gas: Prevents backflow in crude oil and gas pipelines. WCB resists hydrocarbons; CF8M handles corrosive media.
- Power Generation: Protects boiler feedwater and steam lines, avoiding water hammer and equipment damage.
- Chemical Processing: Controls chemical and solvent flow. Stainless steel resists acids/alkalis for media purity.
- Water Treatment: Manages large water transmission, preventing cross-contamination in municipal systems.
- Metallurgy: Handles cooling water in steel mills, with durable design resisting industrial harsh conditions.
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