Specification
I. Product Overview
II. Key Attribute Parameters
- Size Range: DN15~DN250 (1/2″~10″), covering small to medium-diameter pipelines for flow control in water and industrial systems.
- Pressure Rating: ASME 150LB~300LB (2.0MPa~5.0MPa), adapting to low to medium-pressure systems such as boiler feedwater and industrial heating pipelines.
- Temperature Range: -29℃~425℃, with carbon steel/304/316 retaining stability under thermal cycling, suitable for high-temperature water and superheated steam.
- Material Configuration:
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- Body: Carbon steel (A105), cost-effective for general high-temperature water systems, with anti-corrosion coating for humid environments.
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- Ball & Stem: 304 (general corrosion resistance) or 316 (enhanced resistance to chloride) stainless steel, isolating from media to avoid rust.
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- Seat: Metal-seated (stellite coated), hardness up to HRC60, resisting wear from water with impurities and maintaining sealing at high temperatures.
- Connection Type: Flanged (RF per ASME B16.5), ensuring leak-tight integration with standard pipelines and easy disassembly for maintenance.
- Actuation: Manual (handwheel) or gear drive (for large diameters), with 90° rotation for quick on-off control.
- Design & Test Standards: Design follows ASME B16.34, API 608; testing complies with API 598 (hydrostatic test) and API 607 (fire safety test).
Product Overview
- Metal-Seated High-Temperature Resistance: The stellite-coated metal seat avoids soft seal aging at 425℃, maintaining tight sealing in high-temperature water systems. Unlike PTFE seals, it resists hardening or cracking, ensuring reliability in boiler or heating pipelines.
- Dual Material Advantages: Carbon steel body balances cost and high-temperature strength (up to 425℃), while 304/316 stainless steel internal components resist corrosion from water and mild chemicals—avoiding rust-related jamming common in all-carbon steel valves.
- Floating Ball Self-Tightening: The ball “floats” and is pushed against the seat by water pressure, enhancing sealing as pressure increases. This self-tightening feature avoids leakage in low-pressure (≤150LB) water systems, critical for water conservation.
- API 607 Fire Safety: Integrates fire-safe design—metal seats and graphite backup seals maintain sealing if components degrade in a fire. Post-fire testing confirms 700℃+ resistance, reducing risks in power plant or industrial facility fires.
- ASME Standard Compatibility: Flange dimensions and pressure ratings comply with ASME B16.5, fitting seamlessly into global standard pipelines, avoiding adaptation issues in cross-border projects.
IV. Manufacturing Processes
- Material Preparation: Carbon steel and 304/316 stainless steel undergo chemical analysis to verify performance. Carbon steel is coated with anti-corrosion paint to resist humidity.
- Forging & Machining: Carbon steel body is forged to eliminate defects; ball and seat are CNC-machined to Ra ≤0.8μm. Metal seats are lapped with balls “one-to-one” to ensure 100% contact.
- Stellite Coating: Seat and ball surfaces are coated with stellite via plasma welding (0.3~0.5mm thickness), then polished to enhance wear resistance and reduce friction.
- Assembly & Testing:
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- Components are assembled with precision, adjusting stem packing to ensure smooth rotation without leakage.
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- Hydrostatic Test: Body tested at 1.5×rated pressure (e.g., 7.5MPa for 300LB) for 30 minutes; seat tested at 1.1×rated pressure with water to confirm no leakage.
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- Fire-Safe Test: Exposed to 700℃ fire for 30 minutes, then tested for post-fire sealing per API 607.
Valve Details
- High-Temperature Stability: Metal seats and carbon steel body handle 425℃, outperforming soft-seal valves in boiler and superheated steam systems.
- Balanced Cost & Performance: Carbon steel body reduces costs by 30% vs. all-stainless steel valves, while 304/316 internals ensure corrosion resistance—ideal for budget-conscious projects.
- Water System Adaptability: Resists scaling and sediment wear in water with impurities, maintaining flow stability in heating or cooling loops.
- Fire & Safety Assurance: API 607 certification meets safety regulations for power plants and industrial facilities, reducing fire-related risks.
- Easy Maintenance: Flanged connection allows in-line inspection; metal seats extend service life to 15+ years, reducing replacement frequency.
Application
- Power Generation: Controls boiler feedwater and superheated steam flow, with high-temperature resistance adapting to 425℃ media and fire safety meeting power plant standards.
- Industrial Heating: Regulates high-temperature water flow in factory heating systems, leveraging self-tightening sealing to avoid heat loss and energy waste.
- Water Treatment: Manages flow in industrial wastewater or pure water systems, with 316 stainless steel options resisting corrosion from chlorine in treated water.
- HVAC & District Heating: Adjusts hot water flow in large-scale heating networks, with metal seats handling frequent operation and avoiding leakage in residential or commercial pipelines.
TIANYU API 607 ball valve: DN15~250, ASME 150~300LB, -29~425℃. Carbon steel/304/316, metal-seated. Fire-safe, for high-temp water. Ideal for power, heating. Customizable: material (316 for chloride water), actuator for automated systems.
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